Crossover Valve Combinations

DIN: 15 – 500 / PN 10 – 40
ASME: NPS 1/2″ – 20“ / class  150 300
PT range: -30 < T < 230/280°C, vacuum 10-8 mbar

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Crossover Valve Combinations

Design Features

Design Characteristics

  • all types of AZ-valves combinable
  • for cooling and heating cycles
  • for pump cycles
  • for safety-valves
  • for filter-cycles
  • for reactor cycles
  • available hand-operated, gear-operated and with actuators

Sample applications

Konstruktionsprinzip-UK

Filter-cycle
Replacement or cleaning of filter is possible without any problems by application of AZ-crossover-valve-combinations. When filter 1 is blocked up the valve combination is switched over to flow consequently regulated by filter 2. Therefore it is possible to replace the filter 1 without interruption of the continuous flow. If “LL”- plug is used moreover a continuous flow during the phase of switching is guaranteed. In this case a complete closing during switching is not possible.

Pump-cycle
On break-down of pump 1 an easy replacement of pump 1 is possible by switching the valve combination to pump 2 without interruption of the continuous flow. If “LL”- plug is used moreover a continuous flow during the phase of switching is guaranteed. In this case a complete closing during switching is not possible.

PT-Diagram

PT-Diagramm-2015-GB

Operating temperatures < -30°C and > 220 °C have to be checked and approved by AZ according to the operating conditions.

Besides the P/T value of the sleeve the limitations of the valve bodies also have to be considered. Please refer to the EN 12516-1 resp. ASME B16.34 in order to choose a proper pressure rating (PN/class). The shown values refer to austenitic stainless steel 1.4408 (A351 Gr. CF8M).

1) For operating temperatures below -10°C low temperature / austenitic steels are required.
2) Sleeve: There are different sleeve materials / compounds available.

Materials

Standard body materials
• Carbon Steel 1.0619, ASTM A216 WCB
• Stainless Steel 1.4408, ASTM A351 CF8M
• Stainless Steel 1.4308, ASTM A351 CF8
• Unalloyed stainless steel casting (low Temp.) 1.1138, LCC/LCB/A352

Standard plug materials
• Stainless Steel 1.4408, ASTM A351 CF8M
• Stainless Steel 1.4308, ASTM A351 CF8

Special materials
• Alloy
• Monel
• Nickel
• Zirconium
• Titan
• Tantal
• other materials on reques

Sealing Systems

Standard sealing for all major applications;
Tmax 230°C

Type STD

read more [...]		Firesafe safety sealing (API 607) for fluctuating temperatures
with 3x graphite packing (adjustable) for additional
stem sealing; Tmax 280°C

Type FSN

read more [...]
Firesafe sealing (API 607) with graphite packing for additional
stem sealing; Tmax 230°C

Type FS

read more [...]		Firesafe safety sealing (API 607) for fluctuating temperatures
with 3x graphite packing (live loaded disc springs) for additional
stem sealing; Tmax 280°C

Type FSN-SL

read more [...]
Chemical sealing to prevent fugitive emission of aggressive and toxic media
with PTFE packing for additional stem sealing; Tmax 230°C

Type CA

read more [...]		Chemical safety sealing for fluctuating temperatures
with 3x PTFE packing (adjustment) for additional stem sealing;
Tmax 230°C

Type CASN

read more [...]
Chemical safety sealing for fluctuation temperatures
with 3x PTFE packing (live loaded disc springs) for additional
stem sealing; Tmax 230°C

Type CASN-SL

read more [...]

Port Forms

Order the desired combination, port form select by AZ.

Kuekenform-UK

Dimensionsn

Techn-Daten-GB-UK

Actuation

actuation-valves-met

1 Locking Devices
Pilot valve combinations, pad lock eyelets, linear key conception, indexing plunger arrestor.
read more […]

2 Plug stem extension
Solid construction in stainless steel with T-wrench, Standard extension 100 mm or 150 mm, non standard lengths are available on request
read more […]

3 Actuators
Actuators for mounting-flange acc. to DIN ISO 5211
read more […]

NEW: Pneumatic actuator AIR GEAR for plug valves with high torque ≥150.000 Nm
read more […]

4 Ratched coupling
To usw on multiport valves with standard 90° actuator for bigger switchpositions than 90°
read more […]

5 Cover extension
Solid construction in stainless steel, Standard extension 100 mm or 150 mm high, non standard lengths are available on request . Hexagonal bolts on adjustment ring freely accessible. Note: Don’t use with sealing FSN/FSN-SL and CASN/CASN-SL
read more […]