Plug valve for Double Block & Bleed and Inspection-Service
DIN-EN: DN 15 – 600 / PN 10 – 40
ASME: NPS ½“ – 24“ / class 150 – 300
PT range: -30 < T < 230/280°C, vacuum 10-8 mbar
Design Features
Design Characteristics
- PTFE-sleeved plug for large sealing surface – reliable and tight
- “double block & bleed” possible with only one valve
- suitable for critical service
- long durability – adjustable plug
- outlet positions customized
- cost saving compared to 2 valve system
- alternative to traditional “lift and turn” plug valves
- Firesafe acc. to API 607 / ISO 10497 (only externally)
- TA – Luft approval
Sample applications
Type 1
Bleed valve for testing the tightness of closed valve
Type 2
Bleed valve for testing the tightness of closed valve
Inspection valve “#1” upstream for inspection and revision services
Type 3
Bleed valve for testing the tightness of closed valve
Inspection valve “#1” upstream for inspection and revision services
Inspection valve “#2” downstream for inspection and revision services
PT-Diagram
Operating temperatures < -30°C and > 220 °C have to be checked and approved by AZ according to the operating conditions.
Besides the P/T value of the sleeve the limitations of the valve bodies also have to be considered. Please refer to the EN 12516-1 resp. ASME B16.34 in order to choose a proper pressure rating (PN/class). The shown values refer to austenitic stainless steel 1.4408 (A351 Gr. CF8M).
1) For operating temperatures below -10°C low temperature / austenitic steels are required.
2) Sleeve: There are different sleeve materials / compounds available.
Materials
Standard body materials
• Carbon Steel 1.0619, ASTM A216 WCB
• Stainless Steel 1.4408, ASTM A351 CF8M
• Stainless Steel 1.4308, ASTM A351 CF8
• Unalloyed stainless steel casting (low Temp.) 1.1138, LCC/LCB/A352
Standard plug materials
• Stainless Steel 1.4408, ASTM A351 CF8M
• Stainless Steel 1.4308, ASTM A351 CF8
Special materials
• Alloy
• Monel
• Nickel
• Zirconium
• Titan
• Tantal
• other materials on request
Sealing Systems
Standard sealing for all major applications; Tmax 230°C Type STDread more [...] | Firesafe safety sealing (API 607) for fluctuating temperatures with 3x graphite packing (adjustable) for additional stem sealing; Tmax 280°C Type FSNread more [...] |
Firesafe sealing (API 607) with graphite packing for additional stem sealing; Tmax 230°C Type FSread more [...] | Firesafe safety sealing (API 607) for fluctuating temperatures with 3x graphite packing (live loaded disc springs) for additional stem sealing; Tmax 280°C Type FSN-SLread more [...] |
Chemical sealing to prevent fugitive emission of aggressive and toxic media with PTFE packing for additional stem sealing; Tmax 230°C Type CAread more [...] | Chemical safety sealing for fluctuating temperatures with 3x PTFE packing (adjustment) for additional stem sealing; Tmax 230°C Type CASNread more [...] |
Chemical safety sealing for fluctuation temperatures with 3x PTFE packing (live loaded disc springs) for additional stem sealing; Tmax 230°C Type CASN-SLread more [...] |
Port Forms
Dimensions
The valve type DBI is available in all common sizes acc. to DIN / ASME
Actuation
1 Locking Devices
Pilot valve combinations, pad lock eyelets, linear key conception, indexing plunger arrestor.
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2 Plug stem extension
Solid construction in stainless steel with T-wrench, Standard extension 100 mm or 150 mm, non standard lengths are available on request
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3 Actuators
Actuators for mounting-flange acc. to DIN ISO 5211
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NEW: Pneumatic actuator AIR GEAR for plug valves with high torque ≥150.000 Nm
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4 Ratched coupling
To usw on multiport valves with standard 90° actuator for bigger switchpositions than 90°
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5 Cover extension
Solid construction in stainless steel, Standard extension 100 mm or 150 mm high, non standard lengths are available on request . Hexagonal bolts on adjustment ring freely accessible. Note: Don’t use with sealing FSN/FSN-SL and CASN/CASN-SL
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